#26-09Development of Dry and Wet Etching Processes for AlScN-Based MEMS devices
Addressed topics: MEMS
Student research project Master-Thesis
Aluminum
Scandium Nitride (AlScN) has emerged as a key material for next-generation
MEMS, RF devices, resonators, sensors, and piezoelectric actuators due to its
outstanding piezoelectric properties. However, the fabrication of high-quality
AlScN microstructures requires advanced and well-controlled etching processes.
In particular, achieving high etch rates, steep sidewalls, good selectivity,
and low surface damage remains a significant technological challenge.
At the Center
for Micro and Nano technologies (ZfM) and Fraunhofer ENAS, we are developing
advanced microfabrication processes for functional thin-film materials.
Fraunhofer ENAS operates one of the very few 200 mm Pulsed Laser Deposition
(PLD) systems available worldwide in a research environment, enabling the
deposition of AlScN thin films with scandium contents of up to 40%. To enable
the future integration of this high-performance material into our MEMS process
flows, a robust and well-characterized etching process for this challenging
material is required. The goal of this project is to develop and optimize dry
etching processes for AlScN thin films and investigate complementary
wet-etching as well as combined wet/dry etching approaches.
What will you do?
- Conducting
a comprehensive literature review on plasma and wet etching of AlScN
- Investigate chlorine-based dry etching chemistries (e.g., Cl?/BCl?/Ar) in
an ICP-RIE process environment.
- Systematically optimize key etching parameters to optimize the etching
- Evaluate etch performance with respect to etch rate, uniformity, as well
as process reproducibility.
- Characterize etched structures using optical inspections and scanning electron microscopy (SEM).
Develop and validate an optimized etching recipe for future AlScN based MEMS and piezoelectric device fabrication.
ยท What will you bring?
-
You study Microsystems Engineering, Physics, Electrical Engineering or a related field
Interest in semiconductor technology, MEMS fabrication, and plasma processing
Basic understanding of plasma processes and thin-film deposition is advantageous
Familiarity with cleanroom fabrication processes is a plus
We are currently seeking candidates for Master's Research Projects and theses and internship positions.
Contact
M.Sc. Shubham Mulay
shubham.mulay@…